Electrical/Electrode IBR Steam Boilers

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Description of Electrical/Electrode steam boiler

ASCENT Electrical/Electrode steam boiler is a compact, versatile, electrical, fully Automatic with high thermal efficiency. All industrial boilers are fabricated according to modern Engineering Practice. Exclusive design which ensures quick removal of heater & user friendly. Extremely stringent quality control during various stages of manufacturing, Hydraulic tests, individual assembly tests and complete inspection of boilers on completion provides trouble free operation and longer life.

Electrical/Electrode Boiler Working Principle

Electrode Steam Boilers are functionally designed to give a stable supply of Dry steam under fluctuating loads, is fully automatic with additional provision for manual operation and produces steam within a very short time of cold start.

WORKING PRINCIPLE & CONSTRUCTION: – Resistance is developed in between Electrodes to generate heat. In case if TDS is inadequate to develop adequate resistance as desired then in that case Non scaling additives are to be added. If water is very hard then in that case partial Demineralization will be necessary. Steam capacity will be as per water quality.

This steam boiler needs insignificant erection since it comes factory assembled with its own base frame. Only three phase Electrical connection in the main control panel box with appropriate separate earthing and inlet water connection to feed pump is necessary to operate the electrical steam boilers.

STEAM CHAMBER: -This chamber comprises a shell fabricated from Steel plates of required thickness. It is duly insulated with glass wool and cladded with Aluminium sheets to minimise radiation losses. Electrodes electrically isolated with the main body are positioned horizontally.

FEED PUMP MOTOR AND MAIN BASE FRAME: – It comprises a positive displacement type piston pump combined with suitable motor and mounted on the main base frame. Main Boiler and control panel are also mounted on the same frame.

INSTRUMENTATION & AUTOMATIC SYSTEM: –

PRESSURE SWITCH: With steam pressure built up at anticipated pressure through pressure switch electric supply to electrical heater will get cut-off and vice versa with drop in pressure electric supply will be ON with signal on panel board.
MAGNETIC WATER LEVEL CONTROLLER: With water level reaching at set high level feed water pump will mechanically stop & restart at set low level automatically with indication on panel board.
AMS CONTROLLER: Current exceeding a set limit will cut-off electric supply mechanically with a hooter sound and can be reinstated again after resetting. Hardness can be reduced by blow down from the system.
SAFETY VALVE: It is set slightly higher than normal working pressure and blows if the pressure exceeds.

CONTROL PANEL: – It is attached on the front side and next to the steam chamber. It is prewired and complete with contactors, main switch, fuses, O/L relays, ammeter, voltmeter, selector switch, switches for pumps, heater and indicating lamps.

PAINTING & INSULATION: – The whole unit is duly painted with heat resistant paint on the steam chamber and synthetic enamel of primer on the base frame & panel box. It is also insulated with glass wool and cladded with aluminium to avoid radiation losses.

IBR Boiler Specifications (Electrical/Electrode)

The IBR boiler capacity along with other specifications are mentioned below: –

IBR Electrical steam boiler
Model No.	Unit	AESG-250	AESG-500	AESG-1000	AESG-1500	AESG-2000	AESG-3000
Evaporation Capacity	Kg/hr.	250	500	1000	1500	2000	3000
Heater	Kwh	180	360	720	1080	1440	2100
Pump	Hp	1.0	1.0	1.5	2.0	2.0	3.0
Dimensions
Length	mm	1500	1500	2000	2000	2200	2600
Width	mm	500	600	1250	1500	1500	2000
Height	mm	1200	1200	1500	1800	1850	2250
Dry Weight Approx.	Kgs.	1100	1400	1850	2250	2800	3500

IBR Electrode steam boiler
Model No.	AET – 18	AET – 36	AET – 54	AET – 72	AET – 108	AET – 144	AET – 288	AET – 432
Evaporation Capacity	25 Kgs/Hr	50 Kgs/Hr	75 Kgs/Hr	100 Kgs/Hr	150 Kgs/Hr	200 Kgs/Hr	400 Kgs/Hr	600 Kgs/Hr
Heater	18 Kw	36 Kw	54 Kw	72 Kw	108 Kw	144 Kw	288 Kw	432 Kw
Pump	0.5 hp	0.5 hp	0.5 hp	0.5 hp	1.0 hp	1.0 hp	1.0 hp	1.0 hp
Dimensions – mm
Length	1500	1500	1500	1500	2200	2200	2600	2750
Width	500	500	500	500	500	500	500	500
Height	1200	1200	1200	1200	1250	1250	1250	1250
Dry Weights Approx.	300 Kgs	300 Kgs	350 Kgs	350 Kgs	400 Kgs	450 Kgs	520 Kgs	750 Kgs

Advantages of Electrical/Electrode Steam Boiler

High Efficiency of 99% ensures maximum utilization of energy and reduced energy costs.
Maintenance Free operation eliminates the need for frequent servicing, resulting in lower maintenance costs and increased uptime.
Fully Automatic operation with advanced control systems ensures consistent and reliable performance.
Non-IBR (Indian Boiler Regulation) design eliminates the need for government certifications and approvals, simplifying the installation process.
Smokeless operation results in clean and safe working environments, free from harmful emissions and pollutants.
Skid Mounted design makes installation easy and fast, reducing installation time and costs.
Only Water & Electrical Connection required to start up, simplifying the installation process and reducing the need for additional infrastructure.
Compact & Clean design allows for installation in any location, maximizing available space and minimizing the impact on the surrounding environment.

List of Components

Steam stop valve	1 No.
Air vent / Auxiliary valve	1 No.
Safety valve	1 No.
Horizontal Non-return valve	1 No.
Blow down valve	1 No.
Water level indicator	1 No.
4″ dial type pressure gauge with syphon & cock	1 No.
Flange Connection in water feed pump line	1 No.
Water Level indicator cum controller	1 No.

PRESSURE PART ASSEMBLY: Shell and tube type heat exchanger with tubular banks fixed with cartridge heaters.

ELECTRICAL: An electrical control panel board complete with touch HMI, PLC, Power controller thyristor, D O L Starters, Auxiliary Contactors, Rotary Switches, Indicating Lamps, Isolator and Hooter and Combustion Safety Relay completely Pre – wired and factory tested. Electrical connections of 415 Volts, 50 Hz, 3 Phases, 4-wire supply shall be provided by the Buyer.

PIPING: The boiler block piping consists of pressure switches piping, feed water piping from pump outlet to boiler.

STRUCTURALS: The steam boiler shall be supported on skid. Different Auxiliaries shall be fixed on an under framers. Ladder and Platform, if required, shall be provided for easy access to valves and mountings on Boiler.

DATA LOGGER: For log book in PAN drive.

IBR / SIB & Non IBR: Available in fully automatic mode.