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Drum Flaker

A Drum Flaker is a specialized machine designed to convert molten materials into solid flakes through efficient cooling and solidification. By utilizing a rotating drum and a precision scraper, the equipment ensures uniform flaking, making it an essential tool in the chemical, pharmaceutical, food, and agro-processing industries. Drum flakers are ideal for materials requiring controlled cooling, offering unparalleled efficiency and ease of operation.

Ascent Machineries & Engineering Services Ltd., based in Goregaon, Mumbai, India, is a leading manufacturer, supplier, and exporter of high-quality drum flakers. With a strong presence in over 80 countries, we adhere to global standards to deliver cutting-edge solutions tailored to diverse industrial needs. Our focus on innovation and reliability ensures consistent performance and long-term value for our clients.

Table of Contents

What Are the Technical Aspects of Drum Flakers?

Drum flakers operate by transferring molten material onto a rotating drum cooled by water or other cooling media. The material solidifies into a uniform layer, which is scraped off as flakes.

Key Operational Parameters:

  • Drum Temperature: Adjustable between -10°C and 40°C (depending on cooling media)
  • Drum Speed: 1–15 RPM for optimal flaking
  • Cooling Media: Water, brine, or glycol solution
  • Flake Thickness: 0.1 mm–2 mm (adjustable)

Materials Used:

  • Drum Material: Polished stainless steel (SS304, SS316, SS316L)
  • Scraper Blades: Hardened stainless steel or Teflon
  • Frame: Mild steel or stainless steel for durability
  • Seals and Gaskets: Food-grade materials for safe operation

Applications:

  • Chemical Industry: Solidifying waxes, resins, and fatty acids.
  • Pharmaceuticals: Producing flakes of intermediates and fine chemicals.
  • Food Industry: Flaking chocolate, butter, and other food-grade materials.
  • Agro-Processing: Handling fertilizers, seeds, and plant extracts.

What Is the Pricing and Market Comparison for Drum Flakers?

Model Capacity (kg/hour) Material Price (₹)
Compact Drum Flaker 50 SS304 6,50,000
Standard Drum Flaker 250 SS316 12,50,000
Industrial Drum Flaker 1,000 SS316L 28,00,000

Market Comparison:

  • Energy Efficiency: Drum flakers consume 15–20% less energy than traditional cooling methods.
  • Versatility: Compatible with various cooling media, offering flexibility for diverse applications.
  • Durability: Polished stainless-steel drums ensure corrosion resistance and long service life.
  • Cost-Effectiveness: High precision and reduced material wastage make drum flakers a more economical choice over time.

What Are the Key Features of Drum Flakers?

Uniform Cooling

Precision-engineered drums ensure consistent cooling and flaking.

Customizable Designs

Available in various sizes and configurations to suit specific industrial needs.

Energy Efficiency

Advanced cooling systems reduce energy consumption.

Ease of Maintenance

Modular construction allows quick assembly and cleaning.

High-Quality Flakes

Produces uniform flakes with precise thickness control.

Robust Construction

Durable materials withstand high temperatures and corrosive environments.

What Are the Technical Specifications of Drum Flakers?

Parameter Details
Drum Material SS304, SS316, SS316L
Capacity 50–1,000 kg/hour
Drum Diameter 500 mm–2,000 mm
Drum Speed 1–15 RPM
Cooling Media Water, brine, glycol
Flake Thickness 0.1 mm–2 mm
Noise Level Below 80 dB
Country of Origin India

What Are the Types or Variants of Drum Flakers?

01.

Horizontal Drum Flakers

 For standard flaking applications.

02.

Vertical Drum Flakers

 Optimized for compact installations.

03.

Vacuum Drum Flakers

 Ideal for heat-sensitive materials.

04.

Dual-Drum Flakers

 Enhanced capacity for large-scale operations.

Where Are Drum Flaker Supplied and Exported?

We proudly supply Drum Flaker to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our Drum Flaker are trusted by leading organizations across various sectors. Some of our key clients include:

Product PDF

Download the comprehensive product catalog for Drum Flaker

Buyer-Centric FAQs

Yes, vacuum drum flakers are ideal for heat-sensitive applications.

Delivery times typically range from 4 to 8 weeks, depending on specifications.

Partner with Ascent Machineries for Drum Flaker?

Maximize your production efficiency with Ascent Machineries & Engineering Services Ltd.‘s state-of-the-art drum flakers. Contact us today to customize your solution and transform your industrial processes.