Drum Flaker
manufacturer, supplier, exporter in Mumbai, India
Table of Contents
Description of Drum Flaker
Flaker machine is a type of equipment used for solidifying molten materials. When processed through flakers, the molten material is transformed into films or flakes that are easy to handle and transport. Flaker machine working principle offers the benefit of continuous processing, with the hot material being directly or indirectly applied onto a cooling drum. The material is cooled on the drum and, after a partial revolution, is scraped off in the form of flakes or film. Ascent Machineries & Engg. Services designs, manufactures, and develops high-quality rotary drum flaker design in both single and double drum configurations.
Drum Flaker Features
- Trouble-free operation: Drum flaker machine is designed for efficient and reliable operation, minimizing downtime and maintenance requirements.
- Low-cost operation: Flaker machine offers cost-effective processing, reducing operating expenses without sacrificing performance.
- Continuous process: Drum flakers provide a continuous process, ensuring uninterrupted production and consistent product quality.
- High thermal efficiency: Our flakers have a high thermal efficiency, minimizing heat loss and reducing energy consumption.
- Minimum thermal degradation: Drum flaker design minimizes thermal degradation, ensuring that the final product retains its quality and characteristics.
- Single-step flaking: Flaker drum accomplishes flaking in a single step, simplifying the process and reducing processing time.
- Uniform flaked product: Our flakers produce uniformly flaked products, ensuring consistent quality and characteristics across the entire batch.
Drum Flaker Advantages
- High heat efficiency: The thermal radiation is the primary cause of heat loss, but our drum flaker machine‘s efficiency can reach up to 90%.
- Short drying time: Our drum flaker design only takes 10-15 seconds to dry the material, making it ideal for heat-sensitive materials.
- Uniform drying: The heat transfer direction and coefficient over the entire drum surface are the same, and the wet material is evenly spread across the surface, resulting in uniform drying.
- Long lifespan: We electro-polish and heat-treat our rotary drum flaker to increase its smoothness and hardness, resulting in a longer lifespan.
- Flexible application: Our drum dryer’s surface temperature, rotating speed, and wet material film thickness are all adjustable to accommodate materials with varying moisture and drying times.
- Compact size: Our drum dryer flaker‘s drying chamber is highly compact, requiring only a small installation space.
- Low operation cost: Our drum dryer is straightforward and reliable, requiring little repair and maintenance, making it highly cost-effective over many years of use.
- Highest hygienic standard: The drum dryer uses indirect heating, and the electro-polished drum surface ensures the highest hygienic working conditions.
Drum Flaker Applications
Our drum flakers are versatile and can be used for a variety of applications, including the following:
- Chemicals: Drum flakers are commonly used for processing chemicals, including organic and inorganic compounds, dyes, pigments, and more.
- Pharmaceuticals: Flaker machines are well-suited for processing pharmaceuticals, including both active ingredients and excipients.
- Food and Beverage: Used for processing food and beverage products, such as confectionery, dairy, and fruit preparations.
- Plastics and Polymers: Rotary drum flaker is used for processing plastics and polymers, including polyethylene, polypropylene, and more.
- Cosmetics and Personal Care: Our drum flakers are used for processing cosmetics and personal care products, such as lotions, creams, and ointments.
Other Industries: Our drum flakers can also be used in other industries, such as petrochemicals, fertilizers, and more.