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GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients

GMP Reaction & Distillation Systems are specialized equipment designed to meet the rigorous demands of the pharmaceutical industry, ensuring safe, efficient, and compliant manufacturing of bulk drugs and Active Pharmaceutical Ingredients (APIs). These systems are engineered for precise reaction control and high-purity distillation, enabling seamless production while adhering to Good Manufacturing Practices (GMP).

Ascent Machineries & Engineering Services Ltd., headquartered in Goregaon, Mumbai, India, is a premier manufacturer, supplier, and exporter of GMP Reaction & Distillation Systems. With a global presence in over 80 countries, we deliver innovative solutions that meet international standards, ensuring reliability, efficiency, and compliance for pharmaceutical manufacturers.

What Are the Technical Aspects of GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

GMP Reaction & Distillation Systems are designed to optimize reaction control and distillation efficiency, providing the precision required for pharmaceutical applications.

Key Operational Parameters:

Reactor Capacity: 50 liters to 10,000 liters
Distillation Rate: Up to 200 liters/hour
Temperature Range: -50°C to 300°C
Pressure Range: Vacuum to 10 bar

Materials Used:

Reactors and Columns: Stainless steel (SS316L, SS304), Hastelloy for corrosion resistance
Seals and Gaskets: FDA-approved PTFE, Viton, or silicone
Coatings: Anti-corrosive and cleanable finishes for GMP compliance

Applications:

Bulk Drug Production: Controlled synthesis of APIs and intermediates
Solvent Recovery: Efficient recovery of solvents for reuse
Purification Processes: High-purity separation of pharmaceutical compounds
Specialized Chemical Reactions: Polymerization, hydrogenation, and esterification
Cryogenic Applications: For sensitive pharmaceutical reactions

What Is the Pricing and Market Comparison for GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

Molde	Capacity (Liters)	Material	Price (₹)
Compact System	50–500	SS316L	10,00,000
Standard Production System	1,000–5,000	SS316L	35,00,000
High-Capacity System	10,000	Hastelloy	1,20,00,000

Market Comparison:

Efficiency: GMP systems deliver higher yield with reduced solvent consumption compared to standard systems.
Durability: Materials like SS316L and Hastelloy ensure longevity in corrosive environments.
Cost-Effectiveness: Optimized designs reduce operational and maintenance costs.

What Are the Key Features of GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

Compliance with GMP Standards

Ensures regulatory compliance for pharmaceutical manufacturing.

High Purity Levels

Delivers exceptional separation and purification efficiency.

Energy Efficient

Designed for minimal energy consumption and reduced operational costs.

Advanced Automation

Integrated control systems for precision and repeatability

Customizable Configurations

Tailored to meet specific pharmaceutical processes.

Corrosion Resistance

Materials and coatings ensure durability in harsh chemical environments.

What Are the Technical Specifications of GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

Parameter	Details
Reactor Capacity	50–10,000 liters
Distillation Rate	Up to 200 liters/hour
Temperature Range	-50°C to 300°C
Pressure Range	Vacuum to 10 bar
Material Options	SS316L, Hastelloy
Sealing Mechanism	FDA-approved PTFE, Viton
Automation Features	PLC and SCADA integration
Country of Origin	India

What Are the Types or Variants of GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

01.

Standard Reaction Systems

Designed for versatile applications in API production

02.

High-Capacity Systems

Suitable for bulk drug manufacturing.

03.

Pilot-Scale Systems

Ideal for R&D and process development.

04.

Cryogenic Systems

For temperature-sensitive reactions.

Where Are GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients Supplied and Exported?

We proudly supply GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients are trusted by leading organizations across various sectors. Some of our key clients include:

Product PDF

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Buyer-Centric FAQs

Are these systems customizable for specific API production?

Yes, we provide tailored designs to meet unique pharmaceutical requirements.

What materials are suitable for corrosive environments?

SS316L and Hastelloy are recommended for such applications.

What is the typical delivery timeline for these systems?

Delivery timelines range from 8 to 12 weeks, depending on specifications.

Partner with Ascent Machineries for GMP Reaction & Distillation Systems for Bulk Drugs and Active Pharmaceutical Ingredients?

Elevate your pharmaceutical manufacturing processes with Ascent Machineries & Engineering Services Ltd.‘s GMP Reaction & Distillation Systems. Contact us today for customized solutions tailored to your industrial needs.

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