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Limpet/Jacketed Reactors

Limpet and jacketed reactors are advanced industrial vessels designed for chemical reactions under controlled temperature and pressure conditions. Equipped with limpet coils or jackets for efficient thermal regulation, these reactors are indispensable in industries such as pharmaceuticals, chemicals, petrochemicals, and food processing.

Ascent Machineries & Engineering Services is a globally recognized manufacturer, supplier, and exporter of high-quality limpet and jacketed reactors. Adhering to international standards such as ASME and ISO, we provide cost-effective and reliable solutions tailored to the specific needs of our clients worldwide.

What Are the Technical Aspects of Limpet/Jacketed Reactors?

Limpet and jacketed reactors are engineered to meet stringent operational and safety requirements. Below are the critical technical aspects:

Operational Parameters:

Pressure Range: From vacuum to 20 bar, depending on application.
Temperature Range: -50°C to 300°C, suitable for a wide variety of reactions.

Materials Used:

Stainless Steel (SS304, SS316): Corrosion resistance for sensitive processes.
Carbon Steel: Economical choice for less demanding applications.
Special Alloys (Hastelloy, Inconel): Ideal for highly corrosive substances.

Applications:

Pharmaceuticals: Synthesis of active pharmaceutical ingredients (APIs).
Chemical Processing: Catalytic and non-catalytic reactions.
Food & Beverage: Controlled mixing and fermentation processes.
Petrochemicals: Polymerization and hydrocracking.

What Is the Pricing and Market Comparison for Limpet/Jacketed Reactors?

Below is a pricing table showcasing models, capacities, and approximate costs:

Model	Capacity (Liters)	Material	Approx. Price (USD)
LJR-500	500	Stainless Steel	9,500
LJR-1000	1,000	Stainless Steel	14,000
LJR-5000	5,000	Carbon Steel	28,000
LJR-10000	10,000	Hastelloy	65,000

Comparison with Alternatives:

Stainless steel reactors are a preferred choice for their corrosion resistance and durability. Carbon steel is a more economical option but less resistant to chemical reactions. Special alloys like Hastelloy offer the best performance for highly corrosive environments but come at a higher cost.

What Are the Key Features of Limpet/Jacketed Reactors?

Limpet and jacketed reactors are equipped with several advanced features, making them suitable for a wide range of industrial applications:

Thermal Efficiency

Optimized temperature control through limpet coils or jackets.

Durable Construction

Built to withstand extreme pressure and temperature variations.

Customizable Designs

Tailored to meet specific industrial needs.

Advanced Mixing Systems

Equipped with agitators for uniform reaction processes.

Safety Compliance

Features such as pressure relief valves and advanced monitoring systems.

What Are the Technical Specifications of Limpet/Jacketed Reactors?

Here is a detailed table outlining the technical specifications:

Parameter	Details
Design Pressure	Up to 20 bar
Operating Temperature	-50°C to 300°C
Material Grades	SS304, SS316, Hastelloy, Carbon Steel
Volume Range	100 liters to 20,000 liters
Thermal Control	Limpet Coils, External Jackets
Testing Standards	ASME Section VIII, ISO 9001
Agitator Types	Anchor, Turbine, Propeller
Safety Features	Pressure Relief Valves, Rupture Discs

What Are the Types or Variants of Limpet/Jacketed Reactors?

Limpet and jacketed reactors are available in various configurations to meet unique industrial demands:

01.

Single-Layer Jacketed Reactors

Efficient for basic thermal control.

02.

Double-Layer Jacketed Reactors

enhanced insulation and temperature regulation.

03.

Limpet Coil Reactors

Provides indirect heating or cooling for sensitive reactions.

04.

Agitated Reactors

Features integrated mixing systems for uniform reactions.

Where Are Limpet/Jacketed Reactors Supplied and Exported?

We proudly supply Limpet/Jacketed Reactors to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our Limpet/Jacketed Reactors are trusted by leading organizations across various sectors. Some of our key clients include:

Esteemed Clientele

We serve a diverse clientele across various industries. Highlights include:

Municipal Water Authorities: Provided large-capacity tanks for water treatment and storage.
Agricultural Firms: Supplied durable tanks for irrigation and rainwater harvesting.
Industrial Plants: Delivered specialized tanks for process water storage.
Residential Complexes: Offered hygienic and corrosion-resistant tanks for potable water.

Product PDF

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Buyer-Centric FAQs

What Materials Are Used in Limpet/Jacketed Reactors?

We use materials such as SS304, SS316, carbon steel, and special alloys to cater to various industrial needs.

Can Your Reactors Be Customized?

Yes, we offer fully customizable designs based on specific operational requirements.

Are Your Reactors Certified?

All our reactors comply with ASME, ISO, and other international standards, ensuring top-notch quality and safety.

Partner with Ascent Machineries for Your Limpet/Jacketed Reactors?

Looking for high-performance limpet and jacketed reactors? Contact Ascent Machineries & Engineering Services today! With our global expertise and innovative solutions, we deliver reliable equipment tailored to your needs. Request a Quote Now!

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