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Process Reactors

Process reactors are specialized vessels used for conducting chemical reactions under controlled conditions, essential in industries such as pharmaceuticals, chemicals, petrochemicals, and food processing. These reactors are designed to optimize reaction efficiency, maintain product consistency, and ensure safety during the reaction process. Known for their versatility and durability, process reactors are indispensable for industrial-scale manufacturing and research.

Ascent Machineries & Engineering Services Ltd., based in Goregaon, Mumbai, India, is a leading manufacturer, supplier, and exporter of high-performance process reactors. With a presence in over 80 countries, we provide customized solutions that meet stringent international quality standards, ensuring maximum productivity and cost-efficiency for our clients.

What Are the Technical Aspects of Process Reactors?

Process reactors are engineered to handle complex chemical reactions with precision and safety.

Key Operational Parameters:

Capacity: Ranges from 50 liters to 100,000 liters
Pressure Handling: Capable of managing pressures up to 150 bar
Temperature Range: -50°C to 400°C
Reaction Types: Batch, continuous, or semi-batch processes

Materials Used:

Vessel Construction: Stainless steel (SS304, SS316), carbon steel, Hastelloy, and glass-lined steel
Sealing Mechanisms: Mechanical seals or magnetic drive for leak-proof operation
Insulation: Thermal insulation for high-temperature reactions

Applications:

Pharmaceutical Industry: API synthesis, polymerization, and crystallization
Chemical Industry: Organic synthesis, nitration, and hydrogenation
Petrochemical Industry: Cracking, refining, and alkylation
Food Processing: Fermentation and flavor extraction

What Is the Pricing and Market Comparison for Process Reactors?

Model	Capacity (Liters)	Material	Price (₹)
Compact Reactor	500	SS304	5,00,000
Standard Reactor	5,000	SS316	18,00,000
Advanced Reactor	50,000	Glass-Lined Steel	45,00,000

Market Comparison:

Process reactors offer greater efficiency and lower operational costs than traditional reaction vessels.
Materials like SS316 and glass-lined steel ensure corrosion resistance and durability, outperforming mild steel alternatives.
Advanced sealing mechanisms reduce downtime and maintenance costs, making these reactors more cost-effective in the long term.

What Are the Key Features of Process Reactors?

Durable Construction

Built to withstand high pressures and temperatures for prolonged usage.

Energy Efficiency

Optimized designs ensure minimal energy consumption during reactions.

Versatile Applications

Suitable for a wide range of industrial processes, from synthesis to refining.

Enhanced Safety

Equipped with advanced safety features such as pressure relief valves and automated controls.

Customizable Options

Tailored designs to meet specific industrial requirements.

Low Maintenance

Robust construction minimizes maintenance needs, reducing downtime.

What Are the Technical Specifications of Process Reactors?

Parameter	Details
Capacity	50–100,000 liters
Pressure Range	Up to 150 bar
Temperature Range	-50°C to 400°C
Material Options	SS304, SS316, Hastelloy, Glass-Lined Steel
Sealing Mechanism	Mechanical or Magnetic Seals
Heating Options	Electrical, steam, or oil-heated
Reaction Types	Batch, Continuous, Semi-Batch
Country of Origin	India

What Are the Types or Variants of Process Reactors?

01.

Batch Reactors

Ideal for processes requiring precise control over reaction times and conditions.

02.

Continuous Reactors

Designed for high-volume, uninterrupted production.

03.

Jacketed Reactors

Equipped with a jacket for precise temperature control.

04.

Glass-Lined Reactors

Resistant to corrosion and suitable for sensitive chemical reactions.

Where Are Process Reactors Supplied and Exported?

We proudly supply Process Reactors to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our Process Reactors are trusted by leading organizations across various sectors. Some of our key clients include:

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Buyer-Centric FAQs

Can agitated vessels handle high-pressure processes?

Yes, our vessels are designed to withstand up to 10 bar pressure.

Are your agitated vessels customizable?

Absolutely. We offer tailored solutions for capacity, material, and agitation type.

What industries benefit most from agitated vessels?

Industries like pharmaceuticals, food processing, and petrochemicals gain significant efficiency and quality benefits.

Do you provide after-sales support?

Yes, we offer installation, training, and 24/7 technical support.

How long does it take to manufacture and deliver an agitated vessel?

Typically, delivery takes 4–6 weeks, depending on specifications.

Partner with Ascent Machineries for Process Reactors?

Contact Ascent Machineries & Engineering Services Ltd. today for cutting-edge process reactor solutions. Transform your operations with our state-of-the-art equipment designed for efficiency and reliability.

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