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Shell n Tube Heat Exchangers

Shell and Tube Heat Exchangers are robust and versatile devices designed for efficient heat transfer between two or more fluids. Their unique design, featuring a cylindrical shell and a bundle of tubes, makes them ideal for handling high-pressure and high-temperature applications. These exchangers are commonly used in chemical processing, power generation, HVAC systems, and petrochemical industries, offering exceptional reliability and cost-effectiveness.

Ascent Machineries & Engineering Services Ltd., headquartered in Goregaon, Mumbai, India, is a premier manufacturer, supplier, and exporter of high-quality shell and tube heat exchangers. With a global reach across 80+ countries and adherence to international standards, we deliver innovative solutions tailored to diverse industrial needs, ensuring optimal thermal efficiency and long-term performance.

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What Are the Technical Aspects of Shell and Tube Heat Exchangers?

Shell and tube heat exchangers work by allowing one fluid to flow through the tubes while the other flows over the tubes within the shell. Heat is transferred between the fluids through conduction and convection.

Key Operational Parameters:

  • Heat Transfer Area: 1 m² to 1,500 m²
  • Operating Temperature: -50°C to 400°C
  • Pressure Range: Vacuum to 100 bar
  • Efficiency: Up to 90%

Materials Used:

  • Tube Material: Stainless steel (SS304, SS316), copper, brass, Hastelloy, or titanium
  • Shell Material: Carbon steel, stainless steel, or alloy steel
  • Seals and Gaskets: PTFE, Viton, or rubber for leak-proof operation
  • Baffles: Stainless steel or aluminum to enhance heat transfer and prevent vibration

Applications:

  • Chemical Industry: Cooling and heating reactive fluids
  • Power Generation: Condensation of steam and heat recovery
  • HVAC Systems: Temperature regulation in commercial and industrial setups
  • Petrochemical Industry: Refining processes and heat transfer
  • Food and Beverage: Pasteurization and cooling processes

What Is the Pricing and Market Comparison for Shell and Tube Heat Exchangers?

Model Capacity (kW) Material Price (₹)
Compact Exchanger 50 SS304 3,00,000
Standard Exchanger 200 SS316 8,00,000
Industrial Exchanger 1,000 Hastelloy 25,00,000
High-Capacity Exchanger 2,000 Titanium 50,00,000

Market Comparison:

  • Efficiency: Shell and tube exchangers achieve superior heat transfer efficiency compared to other types.
  • Durability: Materials like Hastelloy and titanium provide exceptional resistance to corrosion and high-pressure environments.
  • Cost-Effectiveness: Despite their advanced technology, our exchangers offer competitive pricing and low operational costs.

What Are the Key Features of Shell and Tube Heat Exchangers?

Versatile Applications

Suitable for both heating and cooling processes across various industries.

Durable Construction

Designed to withstand high pressure and temperature ranges.

Energy Efficiency

Optimized heat transfer reduces energy consumption.

Customizable Designs

Tailored to meet specific industrial requirements.

Low Maintenance

Robust materials and design minimize wear and tear.

Eco-Friendly

Facilitates waste heat recovery, contributing to energy conservation.

What Are the Technical Specifications of Shell and Tube Heat Exchangers?

Parameter Details
Heat Transfer Area 1 m²–1,500 m²
Operating Temp -50°C to 400°C
Pressure Range Vacuum to 100 bar
Tube Material SS304, SS316, Copper, Hastelloy, Titanium
Shell Material Carbon Steel, Alloy Steel
Efficiency Up to 90%
Sealing Mechanism PTFE, Viton Gaskets
Baffle Type Segmental, Helical
Country of Origin India

What Are the Types or Variants of Shell and Tube Heat Exchangers?

01.

Fixed Tube-Sheet Exchangers

Economical and suitable for non-corrosive environments.

02.

Floating Head Exchangers

Designed for thermal expansion and easy maintenance.

03.

U-Tube Exchangers

Ideal for high-pressure applications and compact installations.

04.

Double-Pass Exchangers

 Enhanced efficiency for high-flow systems.

Where Are Shell n Tube Heat Exchangers Supplied and Exported?

We proudly supply Shell n Tube Heat Exchangers to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our Shell n Tube Heat Exchangers are trusted by leading organizations across various sectors. Some of our key clients include:

Product PDF

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Buyer-Centric FAQs

Absolutely, we provide tailored solutions to meet specific capacity and material requirements.

Delivery typically takes 4–8 weeks, depending on specifications.

Partner with Ascent Machineries for Shell n Tube Heat Exchangers?

Maximize your industrial efficiency with Ascent Machineries & Engineering Services Ltd.‘s state-of-the-art Shell and Tube Heat Exchangers. Contact us today for customized solutions and world-class support.