Static Process Equipments

Static Process Equipment: Understanding its Role in Industrial Processes

What is Static Equipment?

Static process equipment refers to equipment that does not have moving parts and is used in various industrial processes to carry out physical or chemical changes to materials. This equipment is designed to handle different types of substances, such as liquids, gases, and solids, and it may be used for a wide range of applications, including mixing, heating, cooling, storing, and transferring substances.

Examples of static process equipment include Industrial Heat Exchangers, Tubular Reactors, Static & Mobile Pressure Vessels (Bullets), Tall Vertical Columns with / without internals, Chimney Stacks, Tall Towers etc., Atmospheric Fixed / Floating Roof Storage Tank, Low Pressure Storage Tank. These types of equipment are commonly found in industries such as oil and gas, chemical, pharmaceutical, food and beverage, and power generation. They are typically designed to withstand high pressure, temperature, and corrosive environments to ensure safe and efficient operation.

Static process equipment is designed to be reliable and durable, with a focus on safety and efficiency. They must be able to withstand harsh environments and extreme conditions, including high pressures, temperatures, and corrosive substances. Regular maintenance and inspections are critical to ensure the safe and effective operation of static process equipment.

The design and construction of static process equipment are subject to industry-specific codes and standards to ensure their safety and reliability. These codes and standards provide guidelines for the design, fabrication, installation, and maintenance of equipment, and they are updated regularly to reflect advances in technology and changes in regulations.

One of the most widely recognized codes for pressure vessels and piping systems is the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code. This code provides guidelines for the design, fabrication, and inspection of pressure vessels and piping systems used in a variety of industrial applications.

In addition to safety considerations, static process equipment must also be designed with efficiency in mind. This includes considerations such as minimizing heat loss or optimizing fluid flow rates to improve performance and reduce energy consumption.

Overall, static process equipment plays a critical role in many industrial processes and applications. Their reliable operation is essential for ensuring the safety of workers and the environment, as well as maintaining the efficiency and productivity of industrial operations.

Types of Static Equipment Manufactured by Ascent Machineries

Industrial Heat Exchangers: – Industrial heat exchangers are devices used to transfer heat between two or more fluids in various industrial processes. They are designed to efficiently transfer heat from one fluid to another, without allowing the fluids to mix. Heat exchangers can be found in a wide range of applications, including chemical processing, oil and gas production, HVAC systems, power generation, and food and beverage production.

Tubular Reactors: – Tubular reactors are types of chemical reactors that are cylindrical in shape and consist of a long, straight tube. They are used in various chemical processes to carry out reactions between fluids, gases, or solids. The tube of a tubular reactor is typically made of stainless steel, glass, or plastic, depending on the specific application. Tubular reactors are used in a wide range of industries, including chemical production, pharmaceuticals, food processing, and petrochemicals. They are particularly useful in processes that involve continuous flow, as the fluids or gases are constantly flowing through the tube, allowing for efficient and continuous production.

Static & Mobile Pressure Vessels (Bullets): – Static and mobile pressure vessels, also known as bullets, are containers designed to hold fluids or gases at high pressures. They are used in a variety of industries, including oil and gas, chemical, and transportation. Static pressure vessels are stationary containers that are designed to hold large volumes of fluid or gas. They are typically used for long-term storage or transportation of materials, such as crude oil, refined products, or natural gas. These vessels may be located above or below ground, and they can range in size from small tanks to large storage facilities.

Tall Vertical Columns with / without internals: – Tall vertical columns with or without internals are types of vessels used in various industrial processes to separate, purify, or concentrate different components of a fluid mixture. They are typically cylindrical in shape and can be made of materials such as stainless steel, carbon steel, or glass-reinforced plastic (GRP).

Chimney Stacks, Tall Towers etc.: – Chimney stacks and tall towers are types of vertical structures used in various industrial processes to exhaust or disperse gases, vapours, or particulate matter into the atmosphere. They are typically tall and narrow, with a cylindrical or rectangular shape, and can be made of materials such as concrete, steel, or brick.

Atmospheric Fixed / Floating Roof Storage Tank: – Atmospheric fixed and floating roof storage tanks are types of containers used in various industries to store large quantities of liquids or gases at ambient pressure and temperature. They are typically cylindrical or spherical in shape and can be made of materials such as carbon steel, stainless steel, or fiberglass.

Low Pressure Storage Tank: – Low pressure storage tanks are types of containers used in various industries to store liquids or gases at low pressure and temperature. They are typically cylindrical or spherical in shape and can be made of materials such as carbon steel, stainless steel, or fiberglass. These tanks are designed to store products that require low pressure and do not emit harmful vapours. They are commonly used to store products such as water, liquid fertilizers, and some chemicals.