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Tubular Reactors

Tubular Reactors are specialized flow reactors designed to handle continuous chemical reactions under controlled conditions. These reactors provide consistent product quality, efficient heat and mass transfer, and high operational flexibility, making them essential in industries such as petrochemicals, pharmaceuticals, and specialty chemicals. Tubular reactors are particularly well-suited for exothermic and endothermic reactions requiring precise temperature and pressure control.

Ascent Machineries & Engineering Services Ltd., based in Goregaon, Mumbai, India, is a trusted manufacturer, supplier, and exporter of premium-quality tubular reactors. With a strong global presence in over 80 countries, we deliver innovative, customized solutions that meet stringent international standards. Our focus on durability, efficiency, and reliability ensures superior performance across a wide range of industrial applications.

What Are the Technical Aspects of Tubular Reactors?

Tubular reactors operate by continuously flowing reactants through a tubular structure, allowing for controlled chemical reactions. The reactor’s design enables high-pressure and high-temperature operations, maximizing reaction efficiency and output.

Key Operational Parameters:

Capacity: 10 liters to 50,000 liters
Pressure Range: Vacuum to 150 bar
Temperature Range: -50°C to 600°C
Flow Rate: Adjustable up to 500 m³/hr

Materials Used:

Tube Material: Stainless steel (SS304, SS316), Hastelloy, titanium, or alloy steel
Seals and Gaskets: PTFE, Viton, or high-temperature-resistant materials
Insulation: Thermal insulation for energy efficiency

Applications:

Petrochemical Industry: Catalytic cracking, hydrocracking, and polymerization
Pharmaceuticals: API synthesis and reaction control
Specialty Chemicals: Production of dyes, pigments, and fine chemicals
Food and Beverage: Hydrogenation and esterification processes
Energy Sector: Fuel refining and alternative fuel production

What Is the Pricing and Market Comparison for Tubular Reactors?

Model	Capacity (Liters)	Material	Price (₹)
Compact Tubular Reactor	10–100	SS304	5,00,000
Standard Tubular Reactor	500–1,000	SS316	12,50,000
Industrial Tubular Reactor	5,000–10,000	Hastelloy	25,00,000
High-Capacity Reactor	20,000–50,000	Titanium	50,00,000

Market Comparison:

Efficiency: Tubular reactors provide 30% higher throughput compared to batch reactors.
Durability: Materials like Hastelloy and titanium ensure longevity in corrosive environments.
Cost-Effectiveness: Continuous operation reduces downtime and increases overall productivity.

What Are the Key Features of Tubular Reactors?

Continuous Operation

Ensures consistent product quality and high throughput.

Superior Heat Transfer

Optimized design for efficient temperature control.

High Pressure and Temperature Handling

Suitable for demanding chemical processes.

Compact and Modular Design

Space-saving configuration for industrial setups

Customizable Options

Tailored to specific chemical reactions and industry requirements.

Low Maintenance

Robust materials minimize wear and tear, reducing downtime.

What Are the Technical Specifications of Tubular Reactors?

Parameter	Details
Capacity	10–50,000 liters
Pressure Range	Vacuum to 150 bar
Temperature Range	-50°C to 600°C
Material Options	SS304, SS316, Hastelloy, Titanium
Flow Rate	Up to 500 m³/hr
Sealing Mechanism	PTFE, Viton Gaskets
Country of Origin	India

What Are the Types or Variants of Tubular Reactors?

01.

Fixed-Bed Tubular Reactors

Ideal for catalytic reactions in petrochemical and specialty chemical industries.

02.

Coiled Tubular Reactors

Compact design for processes requiring precise temperature control.

03.

Double-Tube Reactors

Enhanced heat exchange for exothermic or endothermic reactions.

04.

Multi-Tube Reactors

High-capacity configurations for large-scale production.

Where Are Tubular Reactors Supplied and Exported?

We proudly supply Tubular Reactors to over 100 cities and 80+ countries worldwide, ensuring consistent and reliable performance across diverse industries.

Cities: Mumbai, Delhi, Chennai, Bangalore, Dubai, Kuala Lumpur, and more.

Countries: India, UAE, Malaysia, South Africa, Kenya, UK, USA, Australia, and Vietnam.

Our Esteemed Clientele

Our Tubular Reactors are trusted by leading organizations across various sectors. Some of our key clients include:

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Buyer-Centric FAQs

Can tubular reactors handle high-pressure reactions?

Yes, our reactors are designed to handle pressures up to 150 bar.

What materials are best for corrosive environments?

Hastelloy and titanium are ideal for such applications.

How long does it take to manufacture and deliver a tubular reactor?

Delivery typically takes 6–8 weeks, depending on specifications.

Partner with Ascent Machineries for Tubular Reactors?

Elevate your chemical processes with Ascent Machineries & Engineering Services Ltd.‘s high-performance tubular reactors. Contact us today for innovative solutions tailored to your industrial needs.

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